• Engineering Plastic

Engineering Plastic

Product Usage :
The products are used as fricti技司on liners or liners on the drums, head數冷 sheaves of the hois信舞ts, in order to produce good fricti紅購on or pretent the rope from damage算人.

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Mining Grinding
Mining Hoist
Mining Processing
Construction Material
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Petrol Chemical
Marine
Heavy Castings and F一短orgings
Engineering Plastics
Wear-Resistant Product窗聽s
High Power Reducer
Automatic Control System
Hydraulic Control System
High-pressure Ball P東關ress Machine
Ventilation Equipment

description

Engineer Plastic

1. Single Rope Mining Hoist Plastic Pl見坐ates  DSCB-01

Technical Characteristics:

1).    Of high mechanical strength, and lon個藍g usage cycle

The compressive strength of this ki習一nd of plastics plates is 7 to 10 time爸紅s higher than that of the wo放也od liner, thus conditio頻民ns such as crushing 到物and flatting of the wire rop朋國e groove, and its us水筆age cycle is above 5紅年 times longer than that of the wood li女車ner.

2).    Of wide range of application

The plastic plates are of good resistan下著ce of desiccation and m議暗oisture, avoiding the phe公吧nomenon of the sun cracki章裡ng and rotting of the wood. They a睡煙re especially suitable for using in sev匠商ere environment, such as Min國站ing of large water spray and high c玩我orrosivity, and underground mining木間.

3).    Of light proportion and 中業no water absorption

The proportion is 0.98, whic跳北h is lighter than the wood liner a又熱fter absorption, thus t吧鐘he rotational inertia但內 and the reactive power of the equipmen業還t would not be increased.

4).    Compression moulding, with 舞人flat surface of the rope場分 groove

They are easy to install. With t說聽he neatly rank of the wi相站re rope, phenomenon 器紙such as locking and skipping of the w電作ire rope could be avoid from happening跳坐, and the usage life of the wir遠河e rope could be extended書土.

 

Mechanical Property:

ITEMS

DATA

REMARKS

Ware Rate (10-7cm3/Kgm)

1.0

3 times higher than that 西術of the timber

Degree of Corrosion (g/m2能員)

≥±2

7times higher than that of the tim報電ber

Hardness (Shore D)

70~84

 

Martin Heat Resistance (℃)

0~65

 

Density (g/cm3)

0.97~0.99

Generally density of the w南黑ood is 0.85

Impact Strength (kg.cm/音歌cm2)

7.1~9.5

 

Compressive Strength (Mpa)

68.5

Wood horizontal grain bearing 購金stress is 0.85

Bending Strength (Mpa)

61.5

Bending strength of wood is 6

Water Absorption (%)

0.01

 

 
2. 
Multi-Rope Mining Hoist frict物路ion Plastic liners

GDM326   &n藍訊bsp; High Performance Friction Liner 水務with Imported Material


To fulfill the new requirement of 空黃large and super - larg書他e multi - rope friction hoist , our 裡議company using the Germany明民 imported raw materials可市 produces GDM326 high performanc計話e friction liner with import暗報ed material, mainly matching th男吧e imported hoist, domestic large and s離門uper large hoist and meeting other離嗎 needs.

 

Compared with other liner房答, GDM326 high performance friction lin也門er with imported material has快兒 been greatly improved in the frict工唱ion coefficient, compression resistance紅生, abrasion resistance, stability 北北etc., so it has been adopted 訊得and trusted by a great n筆訊umber of users and bro化線ught good economic benefit. GDM326 個音high performance friction liner with im樂內ported material can also be u線事sed for other machinery conveying 票呢power by friction and b西多e used as leading wheel鄉服 friction liner of funicular.

 

Technical Characteristi相電cs

1). All the friction coef街也ficients of GDM326 in動好 various conditions are more than 0.錢算28, which completely fulfills the 房黃requirements of multi - rope fricti笑內on hoist.

Friction coefficients of GDM32自場6 are listed in below table:
  

 

 

 

Test Condition

Test Pressure

8

Kg/cm2

12

Kg/cm2

16

Kg/cm2

20

Kg/cm2

25

Kg/cm2

30

Kg/cm2

Dry

0.55

0.55

0.51

0.51

0.49

0.49

Wet

0.60

0.60

0.60

0.61

0.62

0.62

Lubricated with Home-made Friction Fa月上t iris-400

0.36

0.36

0.35

0.35

0.35

0.33

Lubricated with Turex604

0.36

0.34

0.34

0.33

0.30

0.30


2). High mechanical properties, c熱知ontaining no material damaging s數還teel wire rope, being easy to 新數machine groove in worksite.坐行

Mechanical properties of 歌員GDM326 are listed in bel信去ow table:

Density

g/cm3

Hardness

HD

Impact Strength

KJ/M2

Tensile Strength

Mpa

Bending Strength

Mpa

Bending modulus

Mpa

Breaking Elongation

%

Compression Strength

Mpa

1.40

58~65

15

17

13

920

61.3

33

 

3). Test Results of GDM326有的 as following:

 

 

Test Report of Fricti區內on Liner

Sample Name

GDM—326

Test Item

Friction Coefficient

Standard

JB/T 10347-2002

Sample Number

 

Steel Wire Rope Sp會月eed

1mm/s

Device Name

SC-IV Friction Liner Tester

Sample Material

 

Test Date

Apr. 15th, 2008

Applicant Name

 

Sample Size

 

Ambient Temperature

25℃

Test Unit Name

 

 

Test Report of Friction Line要了r

Sample Name

GDM—326

Test Item

Friction Coefficient

Standard

JB/T 10347-2002

Sample Number

 

Steel Wire Rope Speed

1mm/s

Device Name

SC-IV Friction Liner 費體 Tester

Sample Material

 

Test Date

Apr. 15th, 2008

Applicant Name

 

Sample Size

 

Ambient Temperature

25℃

Test Unit Name

 

 

 

Test Report of Friction L森懂iner

Sample Name

GDM—326

Test Item

Friction Coefficient

Standard

JB/T 10347-2002

Sample Number

 

Steel Wire Rope Speed

1mm/s

Device Name

SC-IV Friction Liner Tester

Sample Material

 

Test Date

Apr. 15th, 2008

Applicant Name

 

Sample Size

 

Ambient Temperature

25℃

Test Unit Name

 

 
GM-3 High Performance Friction Liner時票  ·  站師Multi-rope mining Hoist


Friction Liner is one 廠西of the main components of森鄉 mullti - rope friction h空內oist, which is PVC and C事火PUR previously. Friction c化地oefficient of PVC is low (光得0.28). CPUR has bett笑機er abrasion resistanc廠麗e than PVC, however, its friction coef大醫ficient is 0.20~0.23 and difficul喝女t to be machined, has知花 unstable quality due to process r秒樂eason and found melted 熱照in service course, so CPUR is個又 only used with friction c從匠oefficient of 0.20~0.23. Al店司l the friction Liner with more than 0.2鐘技5 friction coefficient u鐘行sed in home - made multi - rope 鐘做hoist needs to be imported overse是男as, which is very exp科店ensive and the impor雪她t duration time is very long.

GM - 3 high performance frictio小跳n liner researched and 是兒developed from 1997 has met abo人了ve requirement and passed the provi鐘但ncial technical appraisal on Se紙放p. 12th, 2001.

 

Technical Characteri媽遠stics:

1). All the friction coefficien明章ts of GM - 3 in various conditi去學ons are more than 0.25, 通國even more than 0.28 tested 如外by China Mining Univer間店sity and Luoyang Mining Ma人呢chinery Engineering Design and Rese紙問arch Institute, which completely fulfil國個ls the requirements of multi文村 - rope friction hoist我數.

2). High mechanical strength, ther花話mal resistance and melting resist通文ance better than impor我書ted liner, no material damagi外綠ng steel wire rope, bei購話ng easy to machine g動票roove in worksite.

3). Be better matched with friction fat志西 whether which is home-made or i好聽mported . Ailisi 400 i訊我s the beat friction f中錢at.

4). Price is more competitive than impo森兵rted liner, and bring Cu著煙stomer better economic ben們黃efit.

5). Test results show its th劇間ermal resistance, melting resis刀跳tance and abrasion resistance are be大河tter than imported liner, and the農南 abrasion per power i答愛s equivalent to import北暗ed liner.

 

Mechanical Properties

 

No.

Item

Unit

Results

Remarks

1

Density

g/cm3

1.36

 

2

Hardness

HD

70-74

GB/T2411

3

Impact Strength

KJ/M2

9.72

GB1843

4

Tensile Strength

Mpa

19.10

GB1040

5

Bending Strength

Mpa

26.22

GB9341

6

Bending Modulus

Mpa

920

GB9341

7

Breaking Elongation

%

10.6

GB1040

8

Compression Strength

Mpa

45.6

GB1040

9

Thermal Decomposition Tempe術家rature

320

 

 

 

Difference of abrasion Per Power Test計山ed of GM-3 and K25

 

Sample No.

Weight Before Test

(g)

Weight After

Test

(g)

abrasion

(g)

Total abrasion

(g)

Volume

(cm3)

abrasion Per Power

(10-6cm3/KN·m)

K25

1″

549.70

549.23

0.47

0.75

0.481

5.29

2″

548.12

547.84

0.28

GM-3

1″

513.44

513.15

0.29

0.56

0.412

5.29

2″

523.22

522.95

0.27

3. KP-09 Ultrahigh Molecu跳日lar Head Sheave Liner

KP - 09 ultrahigh molecula車男r head sheeve liner has excel腦請lent abrasion resistance (slurry道房 abrasion is one - tenth of PVC, 1/7 地音of carbon steel, 1/27 of coppe些金r ), good impact resistance(up to 1明對80KJ/m at least), good self - lubrica海南tion (friction coeffi外不cient is only about 0裡是.10), ultrahigh tensile strengt女做h (more than 35Mpa), good corrosio化姐n resistance and water外開 resistance, good stability i市些n many inorganic and organic solvents拍民, excellent low temperature resistanc歌是e, and non toxic. KP - 09 can be 可上produced to be many shapes an有拿d specifications according器姐 to Customers’ requirements, and still務見 keep excellent performance of區大 ultrahigh molecular 鐘頻material.

 

Properties Parameters o能如f KP-09 Ultrahigh Molecular Head Sheev子體e Liner

Item

Value

Unit

Test Standard

Density

0.95-1.08

g/cm3

GB1033

Tensile Strength

36

Mpa

GB1040

Breaking Elongation

300

%

GB1040

Impact Strength

196

KJ/m2

GB1043

Ball Indentation Hardness

38

N/mm2

GB3398

Friction Coefficient

 

 

 

Self-lubrication

0.10-0.22

 

 

Wet

0.05-0.10

 

 

Coated with Oil

0.05-0.08

 

 

Abrasion

1.3

mg

GB3960

Expansion Coefficient

<2×10-4

K-1

 

Thermal Deforming Tem水線perature at 0.45Mpa

93

GB1634

Melting Point

136

D2117

Vicat Softening Point

134

D1525

Brittle Temperature

Lower than -70

 


Hoist Modified PP Head 自關Sheave and Guide Pull道數ey Liner

PROPERTY

DATA

Proportion  g/cm3

0.98

Bending Strength  (Mpa)

61.5

Compressive Strength  (Mpa商南)

68.5

Hardness  (Shore D)呢長

80

Water Absorption  (%)

0.1


4.
WSM-3 New Environmental舊文 Asbestos Free Brake Shoe &midd信兵ot;Hoist Brake


Braking, which is a process of therm這店al energy turning into ki玩睡netic energy, is rea慢師lized by the friction of the friction 錢道couples. So the frictio上哥n - static material of the friction c玩紙ouples is the guaran拍離tee of the safety of th銀厭e brake. Brake Shoe is the m老吧ain parts of the hoist資問 brake, if the property of t輛筆he brake shoe, such as t船大he friction coefficient, could not員下 be qualified for the designing requ玩花irement, accidents whi業器ch influence the machinery an體秒d human safety may be caused喝吧 properly.

The brake shoes used in秒那 our country are mainly made of a吃化sbestos material. But there are some 間樹insurmountable shortcomings of the as明用bestos brake shoe:

The thermal conductivity of the asbes從不tos is not very good, the fri地雪ction heat could not di兒笑sappear quickly, thus i店著t causes the thickening of the hot rece湖唱ssion layer and the aggra內河vating of the abrasion, a玩答nd polluting the environmen女化t as well. Especially, th北子e asbestos fiber dust is綠腦 one of the causes that lea鄉做d to human cancer

Abrasive of high hardness and 樹這Steel Wool are used to increas冷分e the friction coefficient and he北數at dissipating capability

The intensity of asbestos will reduce a爸吃fter complete dehydration d東訊ecomposition at 650℃ to 讀樂700℃

Hot recession of the fric謝答tion property of the a兵通sbestos happens frequently.

 

Environmental Asbestos Free Brake著術 Shoe is a kind of the 如不friction - static material, 線黃which uses resin and fiber re西熱inforced plastics inst雜件ead of asbestos. Its鐘外 characteristics are:

Of high friction coefficient, go線白od mechanical intensity著在, and small heat rece雜弟ssion;

Steel wool and high - hardne讀日ss abrasive free, with lo門北w hardness, it causes small dam可兒age to the brake discs;

Asbestos free, environmental頻唱 friendly;

Of low abrasion, and long u時章sage cycle.

With the strengthening 門道of people’s environmen火友tal awareness and sel藍間f - protection awareness, Environment鐵月al Asbestos Free Brake Shoe, having a widely usage prospe快微ct, will finally take place of t放也he Asbestos Brake Shoe.

 

ITEMS

TESTING RESULTS

Compression Strength&nb和海sp; Mpa

48.8

Tensile Strength  Mpa

12.64

Shearing Strength  Mpa

26.65

Charpy Impact Strength  KJ/m2答視

6.9

Hardness  HD

80±5

Density

1.97

Friction Coefficient  100℃-200℃

0.519